ZBuilder™Ultra

ZBuilder™Ultra
Accurate, High-Resolution Plastic Prototypes at an Affordable Price

Machine Performance
- X/Y Resolution: 0.005 inches (138 microns)
- Z Resolution: 50 – 100 microns (adjustable)
- Minimum feature size: 0.005 inches (138 microns)
- Accuracy: +/- 0.008 inches* (+/- 0.2 mm*)
- Vertical Build speed: up to 0.5 inch/hour (12.7 mm/hour)
- Build Size: 10.2 x 6.3 x 7.5 inches (260 x 160 x 190 mm)
Materials Performance (SI500)
- Tensile Strength: 6240 PSI (43.0 MPa)
- Tensile Elongation at Break: 4.50%
- Flexural Strength: 8740 PSI (60.2 MPa)
- Flexural Modulus: 263 kSI (1810 MPa)
- Hardness: 86D
- HDT (0.45 MPa): 132.3 F (55.7 C)
- HDT(1.82 MPa): 116.3 F (46.8 C)
System Specifications
- Input File Formats: stl, 3ds, dxf, obj, wrl, zpr
- Dimensions: 28 x 30.5 x 71 inches (71.1 x 77.5 x 180.3 cm), with optional stand
- Weight: 360 lbs (163 kg)
- Power Requirement: 115V, 10A; 230V, 6A
- Regulatory Compliance: CE, CSA
*Typical (may vary by geometry, part orientation, build parameters, and process)
ZBuilder rapid prototyping systems create high-end functional prototypes for a fraction of the cost of stereolithography machines. These all-in-one devices build parts additively using a high-resolution Digital Light Processor (DLP) projector to solidify a liquid photopolymer, resulting in durable plastic parts that mimic injection molding for accuracy, material properties, detail, and surface finish. Imaging an entire cross-section at once, the devices build at twice the speed of machines with comparable performance. ZBuilders enable you to verify designs for form, fit and function prior to full-scale production; eliminate costly modifications to production tooling; and ultimately shorten time to market.
Applications
- Evaluate product designs prior to full-scale production
- Verify designs for form, fit, function
- Create concept models to improve communication and refine designs
Duplicate Digital CAD Models Precisely
- Accurate; part features within +/- 0.008 inches* (+/- 0.2 mm*)
- Precision optics and motion systems for repeatability
- Only movement in the Z-direction
Build True Functional Plastic Parts
Material Properties Mimic Final Parts
- Strong and flexible
- Consistent regardless of orientation
Razor-Thin Walls and Sharp Detail
- Minimum feature size 0.005 inches (138 microns)
- X/Y resolution from highest resolution DLP engine
- Precise control of light source delivers sharp edges
Ultra-Smooth Surface Finish
- Parts appear injected molded
- Precise control of each voxel (3D pixel)
- No “stair stepping”
Save Time
- 2X faster than other functional prototyping systems
- Verify designs the next day
- Speed independent of the number of parts in the build
- Only seconds per exposure
How it Works
- Similar to SLA systems
- High-resolution DLP system instead of complex laser technology
- Highly controlled exposure for each voxel
- Exposed photopolymer solidifies into robust solid plastic

For more information on ZCorporation Rapid Prototyping Systems please call 888-762-8441

