DIY Quick Fixes with a ZBuilder Ultra

ZBuilders are built to produce parts of excellent quality. With a higher quality than the competition and 4x the resolution of SLAs, these durable plastic parts rival injection molding’s accuracy, material properties, detail, and surface finish. This finish is ultra-smooth, with razor-thin walls and sharp detail. Parts are always consistent regardless of orientation. The customer and the designer can always have faith that the finish product will hold up. Rapid-prototyping with ZBuilder technology allows designers to capture mistakes early and to fix them quickly and efficiently at a lower cost-to-market.

ZBuilder technology solves problems. Generating “problems” and solving them are all part of the design process. Communication is crucial to solving these problems. Presenting a model can best explain to the customer what works and what doesn’t. That way the customer is much more informed about the manufacturing process and is reassured that their product will sell, and they are not left in the dark. Great designers strive to have a relationship with their clients to promote future editions of products, new markets for products, and a further road-map for design development.

In this instance, the team here at STI wanted to explore how the average household could use ZBuilder technology. We surmised that regular around-the-house; quick fixes would be an excellent use of the aptly named rapid prototyping. Of course, any user of rapid-prototyping would have to have some know-how of CAD, but with new products like ANSYS SpaceClaim, most of us around the office do.

ZBuilder materials are the best on the market, and the most reliable. ZBuilder uses a high-resolution Digital Light Processor (DLP) projector to solidify a liquid photopolymer producing the same tensile strength as other SLA systems. The ZBuilder models are yellow, so we used bronze spray paint to make the opposite handle. Take a look; you’ll never know the difference!

Latest 3D Printer Materials

Are you using zp® 150 performance composite in your 3D printer? Zp® 150 material is necessary for any solid print, as it is the best powder system available. It is best to have zp® 150 performance composite set as the default powder on your system. No more choosing between powders,  the zp® 150 does it all.

 

3D Printer Materials and Consumables

Axle printed with new composite material

It is 90% whiter than zp 131, has a 125% larger color gamut than zp 131, and has highest green strength available. Green strength is the solidity, substance, and sturdiness of a part right out of the printer before any infiltrant is applied. It is now possible to create and print multifaceted parts with complex details that require the highest strength.

Parts with many intricate and tiny pieces, such as the axles pictured above, require the most powerful composite to hold it all together. The model’s green strength should be robust and stand on it’s own, and this is possible with zp®150 material.

With better color and whiteness of any previous materials used, it creates stronger models with better-looking final results. Using zp® 150 allows for a user-friendly, and shorter post-processing time as most parts can be removed right after the drying cycle is completed.

ANSYS SpaceClaim Webinar Series for Additive Manufacturing and Rapid Prototyping

Space is limited.
This webinar has concluded

Title: ANSYS SpaceClaim for Additive Manufacturing and Rapid Prototyping

Date:  Wednesday, June 8, 2011

Time:  1:00 PM – 1:30 PM EDT

After registering you will receive a confirmation email containing information about joining the Webinar.

On June 8th ANSYS SpaceClaim will be hosting a webinar that will address  conventional opinion about additive manufacturing and rapid-prototyping.  It is a common complaint among manufacturing engineers that traditional CAD is not only difficult to operate, but that it is also time-consuming, and not at all user-friendly. ANSYS SpaceClaim 3D Modeling software changes all of that. With ANSYS SpaceClaim, users have a suite of tools at their disposal that allow them to quickly edit, repair, resize, and modify prototype designs with ease.  With ANSYS SpaceClaim it is now possible to find exact resolution for tessellation, split large parts into smaller print jobs, and solidify surface geometries. Come watch the webinar on June 8th to see how ANSYS SpaceClaim 3D modeling software is the fastest in the industry for engineering 3D prototypes.

System Requirements
PC-based attendees
Required: Windows® 7, Vista, XP or 2003 Server

Macintosh®-based attendees
Required: Mac OS® X 10.4.11 (Tiger®) or newer

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